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ASTM A681 H21 DIN 1.2581 Hot Work Tool Steel Bar

DIN 1.2581 H21 SKD5 Hot Work Tool Steel Bar is a tungsten-alloyed hot work tool steel supplied as round bar or forged bar for hot forging dies, hot punches, extrusion tooling, die casting components, hot shear blades and high-temperature forming tools. It is commonly referenced as AISI H21, UNS T20821, DIN 1.2581, JIS SKD5 and X30WCrV9-3, depending on the applicable standard and market.

SAKY STEEL supplies H21 / 1.2581 tool steel bar in annealed, forged, peeled, turned or ground condition according to order requirements. Available processing may include cutting, peeling, turning, grinding, rough machining, dimensional inspection, hardness testing, ultrasonic testing when specified, MTC and EN 10204 3.1 documentation.

Material Selection Note: H21 tool steel is selected for hot work tooling where red hardness, wear resistance, resistance to softening and repeated thermal cycling are important. Final tool life depends on working temperature, die design, preheating practice, cooling method, lubrication, heat treatment, surface condition and actual service load.

Product Parameters

Item Product Details
Product Name DIN 1.2581 H21 SKD5 Hot Work Tool Steel Bar
Grade H21 / 1.2581 / SKD5
UNS / EN Designation UNS T20821 / X30WCrV9-3
Material Family Tungsten hot work tool steel
Product Shape Round bar and forged bar
Size Range Regular and custom diameters by order
Length 1000–6000 mm or cut to length
Surface Finish Black, peeled, turned, ground
Delivery Condition Annealed or heat treated when specified
Standard ASTM A681 / DIN EN ISO 4957
Tolerance Mill, h9, h11 or drawing-specific
Available Services Cutting, peeling, turning, grinding, machining
Certificates MTC, EN 10204 3.1, dimensional report

Chemical Composition

H21 / 1.2581 is a tungsten-chromium-vanadium hot work tool steel. Its high tungsten content supports hot hardness and resistance to softening at elevated temperature, while chromium and vanadium contribute to hardenability, wear resistance and thermal fatigue performance.

Element Typical Reference Content Technical Function
Carbon About 0.26–0.36% Provides hardenability and working hardness
Manganese About 0.15–0.40% Supports deoxidation and hardenability
Silicon About 0.15–0.50% Supports oxidation resistance and matrix strength
Chromium About 3.00–3.75% Improves hardenability and hot work performance
Tungsten About 8.50–10.00% Provides red hardness and resistance to softening
Vanadium About 0.30–0.60% Refines grain and improves wear resistance
Phosphorus Controlled maximum Restricted to support toughness
Sulfur Controlled maximum Restricted to limit inclusions and improve tool reliability
Iron Balance Base metal matrix

Actual chemical composition shall be confirmed by the applicable product specification and MTC.

Mechanical and High-Temperature Properties

Mechanical and service properties of H21 steel bar depend on bar diameter, heat treatment, working hardness, test direction and service temperature. The following values are typical references for engineering discussion and should not replace order-specific test results.

Property Typical Reference Condition Engineering Meaning
Annealed Hardness Usually below about 240–250 HB Annealed bar Improves machinability before hardening
Working Hardness About 50–56 HRC reference Hardened and tempered Used for hot work tooling applications
Tungsten Effect High red hardness support Hot work service Helps retain hardness at elevated temperature
Wear Resistance Good for hot work steel Heat treated Useful for hot punches, dies and shear blades
Thermal Fatigue Resistance Application dependent Repeated heating and cooling Affected by preheating, cooling and die design
Density About 8.2 g/cm³ reference Room temperature Used for bar weight calculation
Hardening Temperature About 1100–1150°C reference Subject to heat-treatment practice Must be controlled by qualified procedure
Service Temperature Application dependent Hot work tooling Affected by load, time, cooling and oxidation

Common Size Table

Diameter Length Surface Processing Typical Use
Ø10–30 mm 1000–6000 mm Peeled or ground Cutting and grinding Hot punches and small tools
Ø35–80 mm 2000–6000 mm Peeled or turned Machining allowance Mandrels and tooling shafts
Ø85–160 mm Custom cut length Rough turned Saw cut or machined Hot forging die components
Ø165–300 mm Made to order Forged and turned UT when specified Large hot work tooling
Above Ø300 mm Project specific Forged or machined Technical review required Heavy die blocks and inserts

Different Specifications Comparison

Round Bar Surface and Production Comparison

Condition Main Feature Recommended Use Purchase Advice
Hot Rolled Bar Economical mill surface Rough machining Specify machining allowance
Forged Bar Suitable for larger sections Heavy hot work tools UT may be requested
Peeled Bar Scale-free surface CNC machining Reduces surface preparation
Turned Bar Controlled diameter allowance Tooling blanks Confirm final machining size
Ground Bar Tight tolerance and smooth finish Precision tooling components State h9, h8 or drawing tolerance

Comparison with Related Hot Work Tool Steels

Grade Main Strength Relative Limitation Typical Selection
H11 / 1.2343 Good toughness and heat checking resistance Lower red hardness than tungsten-rich H21 General hot work tooling
H13 / 1.2344 Widely used and balanced hot work grade Different alloy balance and hot hardness Die casting and extrusion tools
H21 / 1.2581 High tungsten red hardness and wear resistance Lower toughness margin than some lower-alloy grades Hot punches, mandrels and forging dies
H10 / 1.2365 Good hot strength and thermal fatigue balance Less tungsten hot hardness than H21 Hot punches and forging tools

Equivalent Standards and International Names

System Designation Relationship
AISI / ASTM H21 Common hot work tool steel grade
UNS T20821 UNS designation for H21 type steel
DIN / W.Nr. 1.2581 German material number
EN Name X30WCrV9-3 Common European chemical designation
JIS SKD5 Japanese cross-reference
Chinese Reference 3Cr2W8V Common Chinese hot work tool steel reference
Product Standard ASTM A681 / DIN EN ISO 4957 Tool steel specification references
Equivalent Grade Note: H21, 1.2581, SKD5 and UNS T20821 are common cross-references, but they are not automatic substitutes in every purchase order. Chemistry limits, heat-treatment practice, hardness range, inspection requirements and acceptance criteria must be confirmed against the governing specification.

Production Process Flow

1. Raw Material Alloying materials are selected according to the required H21 chemistry.
2. Melting Chemistry, cleanliness and residual elements are controlled during melting.
3. Casting or Remelting Ingot or billet quality is prepared for hot working.
4. Forging or Rolling The material is reduced into round bar or forged bar form.
5. Annealing Annealing improves machinability before final tool manufacturing.
6. Surface Finishing Bars may be peeled, turned, ground or cut to size.
7. Inspection Dimensions, surface, hardness and documentation are checked.
8. Packaging Heat-number marking and export packing are prepared.

Product Inspection

Inspection Method Purpose
Chemical Analysis Laboratory analysis or MTC review Confirm H21 / 1.2581 chemistry
PMI Positive material identification Available when specified; not a substitute for full chemistry
Hardness Test HB or HRC test as applicable Confirm annealed or heat-treated condition
Dimensional Inspection Caliper, micrometer and length check Verify diameter, length and tolerance
Surface Inspection Visual and finish inspection Check cracks, scale, laps or handling damage
Ultrasonic Testing UT when specified Evaluate internal soundness in suitable sizes
Traceability Review Heat number and label verification Link product to MTC and EN 10204 3.1
Third-Party Inspection SGS, BV, TÜV or nominated inspector Can be arranged when specified

Product Packaging

Surface Protection Bars can be protected with oil, VCI paper, film or waterproof wrapping.
Bundle Protection Steel straps, separators and padding reduce movement and scratching.
End Protection Ground or machined bars can receive end caps or padded protection.
Wooden Case or Pallet Export packing is selected according to bar diameter, length and weight.
Product Marking Grade, size, heat number and customer shipping marks can be retained.

Applications, Core Performance and Fabrication

Primary Applications

  • Hot forging dies and die inserts
  • Hot punches, mandrels and punch holders
  • Extrusion dies and extrusion liners
  • Die casting tools for selected non-ferrous alloys
  • Hot shear blades and trimming tools
  • Header dies, ejector discs and hot forming components

High-Temperature Performance

The high tungsten content of H21 supports hot hardness and resistance to softening at elevated temperature. It is selected for tools exposed to hot metal contact, repeated heating and cooling, and wear under high-temperature service. Actual performance depends on temperature, contact pressure, cooling intensity and lubrication.

Machinability

Machinability is generally better in the annealed condition. Major turning, milling, drilling and rough machining are usually completed before hardening and tempering. Because H21 contains a high tungsten level, tooling selection, cutting speed and coolant control should be planned carefully.

Heat Treatment

H21 is normally annealed before machining and then hardened and tempered to the required working hardness. Austenitizing, quenching and tempering parameters must be selected according to section size, furnace atmosphere, target hardness and die geometry. Preheating during service is often important to reduce thermal shock.

Welding and Repair

Repair welding may be possible with a qualified welding procedure, suitable filler metal, preheating and post-weld heat treatment. For critical hot work dies, repair decisions should consider cracking risk, hardness difference, service temperature and remaining tool life.

Application Limitation: H21 is a hot work tool steel, not a stainless or corrosion-resistant alloy. Protective oil, dry storage, controlled handling or surface coating may be required to prevent rust during storage, machining and shipment.

Why Choose SAKY STEEL?

Custom Bar Size Support Diameter, length, surface finish and machining allowance can be supplied according to drawings.
Heat Number Traceability Material identification can be maintained from documentation to final packing.
MTC Support MTC (Mill Test Certificate / 质保书) can be provided according to the purchase order.
EN 10204 3.1 Certificate EN 10204 3.1 documentation is available when specified by the order.
Applicable Inspection Services Hardness, dimensional, PMI and UT inspection can be arranged when specified.
Export Packaging Bundles, wooden cases, pallets and customer shipping marks can be arranged.

FAQ

What is DIN 1.2581 H21 tool steel?

DIN 1.2581 H21 is a tungsten-alloyed hot work tool steel. It is used for tools working under high temperature, wear and thermal cycling, such as hot forging dies, hot punches and extrusion tooling.

Is H21 the same as SKD5?

H21 and SKD5 are commonly used cross-references for the same type of tungsten hot work tool steel. Final equivalence should still be confirmed by the required standard, chemical composition, heat treatment and inspection requirements.

What standard applies to H21 tool steel bar?

ASTM A681 is commonly referenced for AISI H21 tool steel, while DIN EN ISO 4957 may be used for DIN 1.2581 / X30WCrV9-3. The purchase order should specify the required standard and revision.

What is the main advantage of H21 compared with H13?

H21 contains much higher tungsten, which improves red hardness and resistance to softening in certain high-temperature applications. H13 is more widely used and offers a different balance of toughness, thermal fatigue resistance and availability.

Can H21 bar be supplied ground or peeled?

Yes. Black, peeled, turned and ground surfaces can be discussed according to diameter, tolerance and final machining requirement. Ground bars are suitable where tighter diameter control or improved surface finish is required.

Is ultrasonic testing available for H21 bars?

UT can be arranged for suitable bar diameters and forged bars when specified. The order should define the test method, acceptance level and reporting requirement.

Can MTC and EN 10204 3.1 be provided?

SAKY STEEL can provide MTC and EN 10204 3.1 documentation according to the purchase order. Hardness, dimensional, PMI or UT reports may also be arranged when specified.


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