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AMS 6512 Maraging 250 Steel UNS K92890 Round Bar

Maraging 250 Steel Bar, also known as 18Ni250, C250, UNS K92890 and W.Nr. 1.6359, is a low-carbon, nickel-cobalt-molybdenum maraging steel supplied as round bar for ultra-high-strength aerospace, tooling and precision mechanical components. Unlike conventional quenched tool steels, it develops strength by precipitation aging of a tough, low-carbon martensitic matrix.

SAKY STEEL supplies AMS 6512 Maraging 250 round bar in annealed or specified aged condition. Available processing may include sawing, peeling, rough turning, centerless grinding and machining. Diameter, length, tolerance, surface, melting route, heat-treatment condition and inspection requirements should be clearly stated in the inquiry.

Material Selection Note: Maraging 250 is selected when very high strength, toughness, dimensional stability and low heat-treatment distortion are required. Final performance depends on melting quality, bar size, solution-annealed condition, aging temperature, aging time, machining history and the applicable AMS 6512 requirements.

Product Parameters

Item Product Details
Product Name Maraging 250 Steel Round Bar
Grade Maraging 250 / C250 / 18Ni250
UNS Designation UNS K92890
European Reference W.Nr. 1.6359 / X2NiCoMo18-8-5 reference
Material Family 18% nickel cobalt-containing maraging steel
Product Shape Round bar and forged round bar
Regular Production Size Approximately Ø10–250 mm
Made-to-Order Size Larger forged sizes subject to technical review
Length 1000–6000 mm or cut to length
Surface Finish Black, peeled, rough turned or ground
Delivery Condition Solution annealed or aged when specified
Standard AMS 6512
Tolerance AMS tolerance, h9, h11 or drawing-specific
Available Services Cutting, peeling, turning, grinding and machining
Certificates MTC, EN 10204 3.1 and inspection reports

Chemical Composition

Maraging 250 is an extremely low-carbon iron-nickel alloy strengthened primarily by cobalt, molybdenum, titanium and aluminum additions. The following ranges are typical references associated with AMS 6512 material.

Element Typical Content, wt.% Technical Function
Nickel 17.00–19.00 Forms the tough nickel-martensitic matrix
Cobalt 7.00–8.50 Enhances age-hardening response
Molybdenum 4.60–5.20 Forms strengthening intermetallic precipitates
Titanium 0.30–0.50 Supports precipitation hardening
Aluminum 0.05–0.15 Contributes to the aging response
Carbon 0.03 maximum reference Kept very low to retain toughness and weldability
Manganese 0.10 maximum reference Controlled residual element
Silicon 0.10 maximum reference Restricted for premium alloy quality
Phosphorus 0.010 maximum reference Restricted to support toughness
Sulfur 0.010 maximum reference Restricted to limit inclusions
Iron Balance Base metal matrix

Actual chemical composition shall be confirmed by the applicable product specification and MTC.

Mechanical and Heat-Treatment Properties

Maraging 250 is normally machined in the solution-annealed condition and then aged to develop ultra-high strength. The exact guaranteed properties depend on bar diameter, test orientation, melting route, aging treatment and AMS 6512 acceptance requirements.

Property Typical Reference Condition Engineering Meaning
Tensile Strength Approximately 1720–1860 MPa Aged Provides the nominal 250 ksi strength class
0.2% Yield Strength Approximately 1655 MPa minimum reference Aged Supports highly stressed components
Elongation Approximately 5–8% Aged, size dependent Maintains useful ductility at high strength
Hardness About 48–52 HRC Aged Suitable for high-strength tooling and shafts
Annealed Hardness Approximately 30–35 HRC Solution annealed Facilitates machining before aging
Density Approximately 8.0–8.1 g/cm³ Room temperature Used for weight calculation
Elastic Modulus Approximately 185–195 GPa Room temperature Supports structural stiffness calculations
Solution Treatment Approximately 815–830°C Air cooled Prepares the alloy for machining and aging
Typical Aging About 480°C for approximately 3–6 hours Air cooled Develops precipitation strength with low distortion
Engineering Note: The figures above are typical engineering references, not universal order guarantees. Actual requirements shall be based on the current AMS 6512 revision, product size, test orientation, heat treatment and MTC.

Common Size Table

Diameter Length Surface Processing Typical Use
Ø10–25 mm 1000–4000 mm Peeled or ground Cutting and precision grinding Pins, fasteners and precision shafts
Ø30–60 mm 2000–6000 mm Peeled or turned Machining and centerless grinding Drive shafts, gears and tooling
Ø65–120 mm 2000–6000 mm Rough turned Saw cutting and rough machining Landing gear and structural components
Ø125–200 mm Custom cut length Forged and rough turned UT and machining when specified Heavy-duty shafts and tooling blanks
Above Ø200 mm Made to order Forged or machined Project-specific production Large critical components

Different Specifications Comparison

Round Bar Surface and Production Comparison

Condition Main Feature Typical Use Purchase Advice
Hot-Rolled Bar Economical mill surface with machining allowance General rough machining Specify minimum finished diameter
Forged Bar Suitable for larger sections and critical parts Heavy shafts and tooling blanks Specify UT and melting-route requirements
Peeled Bar Scale-free surface with improved diameter control CNC-machined shafts and fasteners Suitable where reduced machining allowance is needed
Rough-Turned Bar Clean surface and controlled machining allowance Large structural parts State final diameter and allowance
Ground Bar Tight tolerance and smooth surface Precision shafts and tooling components Specify h9, h8 or drawing tolerance

Comparison with Related Maraging Grades

Grade Main Strength Relative Limitation Typical Selection
Maraging 200 Higher toughness and lower alloy strength Lower aged strength than C250 Moderately stressed precision components
Maraging 250 Balanced ultra-high strength and toughness Lower strength than C300 and C350 Aerospace shafts, tooling and landing gear
Maraging 300 Higher aged strength Reduced toughness compared with C250 More highly loaded structural parts
Maraging 350 Maximum strength in the conventional family Higher cost and lower toughness balance Specialized maximum-strength components

Equivalent Standards and International Names

System Designation Relationship
Common Name Maraging 250 / C250 / 18Ni250 Common commercial designations
UNS K92890 Unified Numbering System designation
SAE Aerospace Standard AMS 6512 Primary bar and forging-stock specification
European Reference 1.6359 Common cross-reference; verify product requirements
British Reference BS S162 / DTD 5212 Common aerospace cross-reference
Legacy Military Reference MIL-S-46850 Historic maraging-steel reference
Commercial Reference Vascomax 250 type Commercial family reference, not automatic substitution
Equivalent Grade Note: Cross-references do not guarantee identical chemistry, melting route, cleanliness, mechanical properties or inspection requirements. Substitution must be approved against the governing engineering specification.

Production Process Flow

1. Alloy Preparation Low-carbon iron, nickel, cobalt, molybdenum and controlled additions are prepared.
2. Vacuum Induction Melting VIM supports precise chemistry and low gas content.
3. Vacuum Arc Remelting VAR improves cleanliness and structural uniformity.
4. Forging or Rolling Billets are reduced into round-bar or forging-stock form.
5. Solution Annealing The structure is prepared for machining and later age hardening.
6. Surface Finishing Bars may be peeled, turned, descaled or ground.
7. Inspection Chemistry, dimensions, surface and mechanical properties are verified.
8. Marking and Packing Heat-number traceability is retained through export packing.

Product Inspection

Inspection Method Purpose
Chemical Analysis Laboratory spectrometric analysis Confirm AMS 6512 chemistry
PMI Positive material identification Reduce alloy-mix risk; not a replacement for full chemistry
Tensile Testing Yield, tensile and elongation testing Verify aged mechanical properties
Hardness Testing Rockwell or equivalent method Confirm annealed or aged condition
Dimensional Inspection Micrometer, caliper and length measurement Verify diameter, length and tolerance
Surface Inspection Visual and finish examination Identify laps, cracks, scale or damage
Ultrasonic Testing UT when specified Evaluate internal soundness
Traceability Review Heat number and document verification Link the bar to MTC and EN 10204 3.1
Third-Party Inspection SGS, BV, TÜV or appointed inspector Available when specified

Product Packaging

Surface Protection Bars can be protected with oil, VCI paper, film or waterproof wrapping.
Bundle Protection Separators and secure bands reduce movement and scratching.
End Protection Ground or machined bars can receive end caps or padded protection.
Wooden Case or Pallet Export cases, skids or pallets are selected according to size and weight.
Traceable Marking Grade, heat number, size and customer shipping marks are retained.

Applications, Core Performance and Fabrication

Primary Applications

  • Aircraft landing-gear components
  • High-strength drive shafts and crankshafts
  • Rocket and missile structural components
  • Ejector-system and actuator parts
  • High-load gears, pins and fasteners
  • Precision dies, mandrels and tooling inserts
  • High-performance motorsport components
  • Pressure-containing and structural aerospace parts when qualified

Strength and Toughness

Maraging 250 combines ultra-high aged strength with better toughness than higher-strength Maraging 300 and Maraging 350 grades. Its low-carbon matrix helps reduce brittle carbide formation and supports useful transverse properties and resistance to crack propagation.

Machinability

Machinability is generally good in the solution-annealed condition for an ultra-high-strength alloy steel. Major turning, drilling, milling and threading operations are normally completed before final aging. Carbide tooling, rigid machines, stable feeds and effective coolant are recommended.

Weldability

Maraging 250 has useful weldability because of its very low carbon content. Welding procedure qualification, matching filler strategy, cleanliness and post-weld aging must be selected according to the component design and governing aerospace or engineering requirements.

Heat Treatment

The alloy is designed for precipitation hardening. It is typically solution annealed, air cooled, machined close to final dimensions and then aged near 480°C. Aging produces intermetallic precipitation with relatively low dimensional change compared with conventional quench-hardening tool steels.

Corrosion and Surface Protection

Maraging 250 is not a stainless steel and should not be selected primarily for corrosion resistance. Protective coatings, plating, oiling or controlled storage may be required in humid, marine or chemically aggressive environments.

Application Limitation: Aerospace, defense and pressure-related applications require approved specifications, traceability, qualified heat treatment, appropriate nondestructive testing and engineering approval. General material supply does not by itself qualify the finished component.

Why Choose SAKY STEEL?

Custom Bar Sizes Diameter, length, machining allowance and surface condition can be supplied according to drawings.
Heat Number Traceability Material identification can be maintained from mill documentation through final packing.
MTC and EN 10204 3.1 MTC (Mill Test Certificate / 质保书) and EN 10204 3.1 can be provided according to the order.
Inspection Support PMI, hardness, tensile, dimensional and ultrasonic testing can be arranged when specified.
Machining Services Saw cutting, peeling, rough turning and grinding are available subject to size and tolerance.
Export Packaging Protected bundles, wooden cases, pallets and customized shipping marks are available.

FAQ

What is Maraging 250 steel?

Maraging 250 is an ultra-high-strength, low-carbon iron-nickel steel containing cobalt, molybdenum, titanium and aluminum. It is strengthened by precipitation aging rather than conventional high-carbon quench hardening.

What standard applies to Maraging 250 round bar?

AMS 6512 is the principal aerospace specification used for Maraging 250 bars and forging stock. The required revision, size range, condition and inspection level should be specified in the purchase order.

Is Maraging 250 the same as UNS K92890?

UNS K92890 is the commonly used UNS designation for Maraging 250. The UNS number identifies the alloy family, while AMS 6512 controls product-specific requirements.

What strength can Maraging 250 achieve?

After correct aging, Maraging 250 commonly reaches approximately 250 ksi tensile-strength class, or around 1720 MPa and above. Exact guaranteed properties depend on bar size, orientation and the applicable AMS 6512 requirements.

Can Maraging 250 be machined before aging?

Yes. Major machining is normally performed in the solution-annealed condition, when the material is softer and easier to cut. Final grinding or dimensional correction may be completed after aging when required.

Can custom-ground Maraging 250 bars be supplied?

Ground, peeled and rough-turned bars can be discussed according to diameter, length, tolerance, straightness and surface requirements. Drawing-specific tolerances should be included in the inquiry.

Is ultrasonic testing available?

UT can be arranged for suitable bar and forged-bar sizes when specified. The inquiry should state the inspection method, acceptance level and reporting requirements.

Can SAKY STEEL provide an MTC?

Yes. MTC, heat-number traceability and EN 10204 3.1 documentation can be provided according to the purchase order. Additional hardness, tensile, dimensional, PMI or UT reports may also be arranged.


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