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1.2379 Tool Steel Chemical Component Analysis | D2 Steel Grade Overview


 

Introduction to 1.2379 Tool Steel

1.2379 tool steel, also known internationally as D2 steel, is a high carbon, high chromium cold work tool steel grade renowned for its exceptional wear resistance, high compressive strength, and excellent dimensional stability. It is widely used in various tooling applications including blanking dies, punches, shear blades, and forming tools.

At SAKYSTEEL, we specialize in supplying 1.2379 tool steel in round bar, flat bar, and forged blocks with guaranteed quality and precise chemical composition. In this article, we provide a complete chemical and mechanical property analysis of 1.2379 steel and explore its heat treatment, applications, and comparison with other tool steels.


Chemical Composition of 1.2379 Tool Steel (DIN Standard)

The chemical composition is the foundation of the mechanical properties and heat treatability of tool steel. According to DIN EN ISO 4957, the standard chemical composition of 1.2379 (D2) tool steel is as follows:

Element Content (%)
Carbon (C) 1.50 – 1.60
Chromium (Cr) 11.00 – 13.00
Molybdenum (Mo) 0.70 – 1.00
Vanadium (V) 0.80 – 1.20
Manganese (Mn) 0.15 – 0.45
Silicon (Si) 0.10 – 0.60
Phosphorus (P) ≤ 0.03
Sulfur (S) ≤ 0.03

Key Chemical Highlights:

  • High Chromium Content (11-13%) enhances corrosion and wear resistance.
  • Vanadium (0.8–1.2%) improves grain refinement and enhances tool life.
  • Carbon (1.5%) gives high hardness after heat treatment.

These alloying elements create a strong carbide network in the microstructure, significantly increasing tool life in wear-prone environments.


Mechanical Properties of 1.2379 Tool Steel

Property Typical Value (Annealed) Hardened Condition
Hardness ≤ 255 HB 58 – 62 HRC
Tensile Strength 700 – 950 MPa Up to 2000 MPa
Compressive Strength - High
Impact Toughness Moderate Moderate

Notes:

  • After heat treatment and tempering, the steel achieves high hardness levels up to 62 HRC.
  • Retains hardness up to 425°C, making it suitable for high-load and high-speed applications.

Heat Treatment of 1.2379 / D2 Tool Steel

The heat treatment process significantly influences the performance of D2 tool steel.

1. Annealing

  • Temperature: 850 – 900°C
  • Cooling: Furnace cooled at max. 10°C/hour to 600°C, then air cooled.
  • Purpose: To reduce internal stress and prepare for machining.

2. Hardening

  • Preheat: 650 – 750°C
  • Austenitizing: 1000 – 1040°C
  • Quenching: Air, vacuum or oil
  • Note: Avoid overheating which can cause grain coarsening.

3. Tempering

  • Temperature Range: 150 – 550°C
  • Cycles: Typically 2 or 3 tempering cycles
  • Final Hardness: 58 – 62 HRC depending on temperature

The tempering process ensures toughness and reduces brittleness after quenching.


Applications of 1.2379 Tool Steel

1.2379 tool steel is widely used for:

  • Blanking and punching dies
  • Thread rolling dies
  • Cold extrusion dies
  • Forming and stamping tools
  • Plastic molds requiring high wear resistance
  • Industrial knives and blades

Due to its high wear resistance and edge retention, 1.2379 is especially suited for long production runs and high-pressure operations.


Comparison with Other Tool Steels

Steel Grade Wear Resistance Toughness Hardness Range (HRC) Corrosion Resistance
1.2379 / D2 Very High Medium 58–62 Medium
A2 High High 57–61 Low
O1 Moderate High 57–62 Low
M2 (HSS) Very High Medium 62–66 Medium

SAKYSTEEL engineers often recommend 1.2379 where tooling requires both dimensional stability and wear resistance in high-volume manufacturing.


Welding and Machinability

1.2379 is not recommended for welding due to its high carbon content and risk of cracking. If welding is unavoidable:

  • Use low-hydrogen electrodes
  • Preheat to 250–300°C
  • Post-weld heat treatment is mandatory

Machinability:

Machining 1.2379 in its annealed condition is easier than after hardening. Carbide tools are recommended due to the presence of hard carbides.


Surface Treatments

To enhance the surface hardness and corrosion resistance, 1.2379 tool steel can undergo:

  • Nitriding
  • PVD Coating (TiN, CrN)
  • Hard chrome plating

These treatments extend tool life, especially in high-friction applications.


Available Forms and Sizes

Form Available Size Range
Round Bar Ø 20 mm – 400 mm
Flat Bar / Plate Thickness 10 mm – 200 mm
Forged Block Custom Sizes
Precision Ground On request

We provide customized cutting and heat treatment services as per project requirements.


Equivalent Standards of 1.2379 Tool Steel

Country Standard / Grade
Germany DIN 1.2379
USA AISI D2
Japan JIS SKD11
UK BS BH21
France Z160CDV12
ISO X153CrMoV12

This equivalency allows global sourcing of this material with comparable quality.


Conclusion: Why Choose 1.2379 Tool Steel?

1.2379 / D2 tool steel is a premium choice for high-performance tooling applications due to its:

  • High wear resistance
  • Dimensional stability during heat treatment
  • Excellent hardenability
  • Broad range of industrial uses

For industries demanding durability, precision, and cost-effective tooling, 1.2379 remains a reliable steel grade. Whether for die manufacturing or cold forming, it performs consistently under pressure.

At SAKYSTEEL, we guarantee top-quality 1.2379 tool steel with precise chemical composition and tight dimensional tolerances. Contact us for stock availability, pricing, and custom machining services.


FAQs About 1.2379 Tool Steel

Q1: What is the maximum hardness of 1.2379 after heat treatment?
A: Up to 62 HRC depending on quenching and tempering process.

Q2: Can 1.2379 be used in hot working conditions?
A: No, it is designed for cold work applications.

Q3: Is D2 steel magnetic?
A: Yes, in its hardened condition, it is ferromagnetic.

Q4: What are common alternatives to 1.2379?
A: A2 and M2 tool steels are often used depending on the toughness or hot hardness required.